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Home Defense
IF YOU HAVE TO CHOOSE ONLY ONE WEAPON -
THE BEST HOME DEFENSE .410 SHOTGUN?
.410 BORE SHOT SHELL AMMO
-
HANDGUNS FOR SELF DEFENSE
THE LOWLY .22 LR RIMFIRE FOR HOME DEFENSE?
New Page - Using Lyman 310 Tong
Tools for Reloading
We are living in perhaps the
most difficult time in our nation's history to obtain reloading
tools and components. And it is deliberate, as apparently the
Department of Homeland Security (an oxymoron) is purchasing
everything they can get their hands on by prior contract to keep it
out of the hands of the public. Obama lost the battle to get
our guns so now he is apparently trying to make them useless without
ammunition to shoot.
Tools to reload common
cartridges are extremely hard to find. It is still possible to
find some oddball shell holders and dies, and using the dimension
tables below it can be seen that they can be used to reload certain
other cartridges. It is not recommended nor ideal to use
reloading tools not specifically made for an individual cartridge,
but it is far better than the improvised methods of reloading which
have been used before in hard times. See the article below on
Improvised Reloading to see what people
have had to go through without even a modicum of decent reloading
equipment.
Cartridge Dimensions
Below I have listed the relevant dimensions of
various center fire cartridges. I can guarantee they are wrong and
that I take no responsibility for their use.
Why are the dimensions listed below wrong?
Because they are "ideal" measurements. Tooling wears as it is used.
Every cartridge must have minimum and maximum dimensions. Chamber
dimensions must also have minimum and maximum dimensions. It is
obvious that the MAXIMUM cartridge must be smaller than the MINIMUM
chamber or the odds are that someone, somewhere at some time would
purchase cartridges that would not fit into the chamber of his
weapon!
Neck sizing fired brass to fit a particular
chamber is a perfectly useful way of reloading ammunition PROVIDING
that brass was previously fired in the same rifle for which it is
being reloaded. That does not include semi-auto firearms as their
brass must be full length resized. Brass picked up in the field may
have been fired in a chamber that was closer to the high end of the
maximum dimension permitted and thus would not fit into a
minimum-cut chamber without first being full length resized.
NECK SIZING PORTABLE EQUIPMENT
The Lyman 310 tool above left requires 5/8 x 30 tpi dies. Bottle neck cartridges are neck sized only.
Straight sided cases, usually pistol or revolver cases, can be
full length sized. Note the die above, right is for
priming. This die is only used with the Lyman 310 Tong
Tool hand press. See the
page on Lyman 310 Tong Tools, starting with
the factory instructions. |
FULL LENGTH SIZING PORTABLE TOOLS
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HDS Compac Press |
Lee Hand Press |
2 die set |
3 die set |
The two hand presses above use common 7/8 x 14
tpi dies sets and can full length resize cartridge cases.
Bottleneck cartridges usually are a 2 die set, pistol and
revolver cartridges use a 3 die set, the extra die being used
for belling the case mouth for easier bullet seating. |
The making of cartridge brass involved expensive
draw dies. Whenever possible, draw dies were used to make many
different cartridges, the length and caliber being irrelevant as
those were formed and trimmed AFTER the basic case was drawn. The
rim and extractor groove were also cut and formed after the basic
case was drawn.
The draw die for .410 brass was used to make the
.44 Russian cartridge in the first drawn cases. Later, that same draw die was used to
make .303 British, .30-40 Krag, then the .44 Special and much later
the .44 Magnum. The base or web of each of those cartridges is
essentially the same, with only the rim being of various widths.
The overall length of the drawn case is irrelevant to a shell
holder.
The shell holder illustrated at right is the
common RCBS type and fits the HDS and Lee hand presses shown
above as well as virtually all modern bench presses. You
can see how the cartridge case is inserted into the opening in
the shell holder. When fully inserted to the back the
beveled cut engages the extractor groove in the cartridge case
and holds the case firmly. The shell holder shown has a
wide relief cut for a rimmed case. |
|
Neck sizing, full length sizing
and case forming
There is nothing wrong with neck sizing only.
The cases must have been fired in the chamber into which they will
be fired when reloaded, but that is not a handicap so long as
pressures are kept at close to factory specifications (SAAMI
standards) or lower so the action does not compress and thus
lengthen the case. As the shoulder is not touched when neck
sizing, the headspacing is not changed at all. In fact, neck
sizing of rimmed or belted cases generally results in prolonged case
life because then the shoulder IS properly headspaced in the chamber
because rim or belt IS the headspace "gauge" in rimmed and belted
cases, not the shoulder as in rimless cases.
Full length sizing must be done with care so the shoulder is not
set back. If the shoulder is set back the case will
stretch just above the web. Case #1 at right shows a
typical split just above the web from excessive case stretching.
This particular case was a .250 Savage that was necked to make a
22-250 case. I was at the range one day when a fellow was
shooting these reloads and many of them were exhibiting almost
total case head failure and the shooter was throwing them away.
Case #2 was an example I found of a split case that lent itself
to sectioning. It was a belted case that began life as a
300 Win Mag and had been necked down and the shoulder set back
to make it into a 7mm Remington mag. You can see the split
through the case on the right side and the web is very thin and
ready to split on the left side just above the web.
Click on the photo to enlarge it. |
|
Neck Splits
All brass cartridge cases should be examined
after firing to find any flaws such as neck splits.
Normally, case life can be enhanced by
annealing the neck and shoulder, but eventually the cases
will develop neck splits from work-hardening of the brass during
sizing and firing. Case #1 shows a typical neck split.
This case began life as a .30-06. I formed it down to 7mm,
inside neck reamed, annealed, and then fireformed it to be a 7 x
57 Ackley Improved. There was an imperfection in the brass
and the neck split after only ten reloadings. Case #2 is a
twice fired .30-06 and shows an imperfection in the neck that
would be a full-fledged neck split on the next firing.
Case #3 has the beginning of a neck split at the case mouth.
This case began life as a .458 Winchester Mag. I formed it
down to 7mm Weatherby, inside neck reamed, fireformed, and
annealed it. After 5 rounds it developed the start of a
neck split. It was simply necked down too far for good
case life. Click on the photo to enlarge it. |
|
Now we can look at the dimension tables to find
how they are useful.
A shell holder cut to fit the smallest rim
diameter, the .44 Special and Magnum, will not accept a .303 or
.30-40 Krag case because the cut for the rim diameter is too small.
Conversely, a shell holder cut for the largest rim, the .30-40, will
accept any of the cartridges from that family of cases with smaller
rims. That means a #5 adaptor ring for a .310 Tong Tool will accept
any of those cases, and an RCBS # shell holder will work for all of
them.
"Standard" 30-06 cases also have various widths
of rims, even if they are rimless cases. Looking at the dimensions
listed below, it is clear that the widest rim is the 0.474" rim on
the 7.65 Belgian Mauser. The smallest rim is that of the .280
Remington at 0.470. Therefore, a shell holder for a 7.65 Belgian
Mauser (or 6.5 x 55 Swede) will accept any ‘06 based cartridge case
whereas a tight shell holder for a .280 Remington would not.
The same holds true for normal belted magnum
cartridges. The 7 x 61 S&H has a rim diameter of 0.534". The other
standard-sized belted magnum cases range down to 0.530" diameter. If
packing equipment for survival reloading, the shell holder for a
7.61 S&H would be the one to choose as it will accept the other
belted magnums.
Now look at base diameters of 0.379". The .38
Special was one of the first using this draw die, followed by the
.222 and .223.
For neck sizing versatility, to see what size die
will neck size other cartridges, the length to neck, shoulder
diameter and neck diameter are all important. The body of the case
to be sized must have a shoulder diameter larger than the case to be
sized and the body of the case must be the same as or longer than
the parent die. A .308 Win has a neck size die can size the necks of
300 Savage, .30-40 and .30-06 when sized properly to hold bullets of
0.308" diameter, for example. A .222 Rem die can be backed out and
size the necks of .222 Rem Magnum and .223's/5.56's.
It is best to have complete, original die sets
for every cartridge for which you intend to reload, but for survival
reloading there are a few shortcuts that can be made. If you can
keep a neighbor’s weapon working that lessens his desire for YOUR
rifle or handgun.
Name/designation of cartridge
A. Rim diameter
B. Base or Web Diameter
C. Length to neck
D. Shoulder diameter
E. Outside neck diameter
F. Overall length
G. Bullet Diameter
Name |
A |
B |
C |
D |
E |
F |
G |
222 Rem |
.378 |
.376 |
1.387 |
.358 |
.253 |
1.70 |
.224 |
223 Rem |
.378 |
.376 |
1.557 |
.358 |
.253 |
1.760 |
.224 |
222 Rem Magnum |
.378 |
.375 |
1.586 |
.358 |
.253 |
1.850 |
.224 |
244/6mm Rem |
.472 |
.471 |
1.882 |
.431 |
.276 |
2.233 |
.243 |
250-3000 Savage |
.473 |
.468 |
1.637 |
.418 |
.285 |
1.912 |
.257 |
257 Roberts |
.473 |
.471 |
1.912 |
.429 |
.290 |
2.233 |
.257 |
25/06 |
.473 |
.470 |
2.117 |
.441 |
.290 |
2.494 |
.257 |
6.5 x 55 Swede |
.476 |
.475 |
1.833 |
.435 |
.297 |
2.165 |
.264 |
264 Win Mag |
.532 |
.513 |
2.246 |
.491 |
2.99 |
2.500 |
.264 |
270 Winchester |
.473 |
.470 |
2.157 |
.441 |
.308 |
2.540 |
.277 |
7 x 57 Mauser |
.473 |
.471 |
1.895 |
.431 |
.321 |
2.235 |
.284 |
280 Rem |
.470 |
.468 |
2.217 |
.432 |
.311 |
2.534 |
.284 |
284 Winchester |
.470 |
.495 |
1.877 |
.465 |
.312 |
2.165 |
.284 |
7 X 61 S&H |
.534 |
.513 |
2.094 |
.473 |
.313 |
2.394 |
.284 |
7mm Rem Mag |
.525 |
.507 |
2.220 |
.490 |
.313 |
2.495 |
.284 |
7mm Weatherby |
.530 |
.511 |
2.212 |
.490 |
.307 |
2.545 |
.284 |
30 M1 Carbine |
.360 |
.356 |
- |
- |
.336 |
1.290 |
.308 |
30-30 Winchester |
.506 |
.421 |
1.550 |
.402 |
.333 |
1.976 |
.308 |
300 Savage |
.473 |
.471 |
1.679 |
.449 |
.330 |
1.871 |
.308 |
308 Winchester |
.473 |
.470 |
1.711 |
.454 |
.343 |
.2015 |
.308 |
30-40 Krag |
.545 |
.457 |
1.830 |
.423 |
.338 |
2.250 |
.308 |
30-06 |
.473 |
.470 |
2.111 |
.441 |
.339 |
2.495 |
.308 |
300 H&H |
.532 |
.513 |
2.550 |
.457 |
.338 |
2.850 |
.308 |
300 Winchester Mag |
.532 |
.513 |
2.356 |
.491 |
.339 |
2.620 |
.308 |
300 Weatherby Mag |
.530 |
.511 |
2.495 |
.490 |
.332 |
2.820 |
.308 |
7.62 x 39mm Russian |
.445 |
.443 |
1.524 |
.396 |
.339 |
2.193 |
.311 |
7.62 x 54R Russian |
.567 |
.487 |
1.744 |
.457 |
.336 |
2.115 |
.312 |
7.65 Belgian Mauser |
.474 |
.470 |
1.860 |
.425 |
.340 |
2.090 |
.312 |
303 British |
.533 |
.455 |
1.832 |
.403 |
.340 |
2.158 |
.312 |
32 Win Special |
.506 |
.422 |
1.600 |
.403 |
.345 |
1.977 |
.321 |
8 x 57 S Mauser |
.473 |
.469 |
1.933 |
.434 |
.351 |
2.240 |
.323 |
338 Win Mag |
.532 |
.513 |
2.169 |
.491 |
.370 |
2.500 |
.338 |
348 Winchester |
.610 |
.563 |
1.734 |
.485 |
.378 |
2.185 |
.348 |
35 Remington |
.460 |
.457 |
1.584 |
.428 |
.387 |
1.920 |
.358 |
375 H&H Magnum |
.532 |
.513 |
2.550 |
.463 |
.404 |
2.850 |
.375 |
444 Marlin |
.514 |
.469 |
- |
- |
.453 |
2.162 |
.430 |
45-70 Govt |
.606 |
.505 |
- |
- |
.480 |
2.035 |
.458 |
38 S&W |
.440 |
.3865 |
- |
- |
.386 |
.775 |
.358 |
.38 Special |
.440 |
.379 |
- |
- |
.379 |
1.155 |
.358 |
.357 Magnum |
.440 |
.379 |
- |
- |
.379 |
1.290 |
.358 |
.44 Special |
.514 |
.456 |
- |
- |
.456 |
1.160 |
.430 |
.44 Magnum |
.514 |
.456 |
- |
- |
.456 |
1.285 |
.430 |
.45 ACP |
.480 |
.476 |
- |
- |
.473 |
.898 |
.451 |
45 Colt |
.508 |
.477 |
- |
- |
.477 |
1.280 |
.454 |
========
IMPROVISED RELOADING -
DOING IT THE HARD WAY
The book "American Guerilla In The
Philippines," by Ira Wolfert (Simon & Shuster,
1945), is the story of one American naval officer who
escaped the Bataan Death March, became a resistance
leader while managing to survive behind enemy lines for
4 years. The resistance had virtually nothing. They
found a few old Springfield rifles, but only 3,000
rounds of empty brass. To defend themselves against the
vicious invaders they had no choice but to make their
own ammunition as best they could.
For bullets, brass curtain rods were
cut to length, filed down, driven through an old
Springfield barrel to swage them to size, then filled
with molten lead scrounged from old auto battery
plates. This resulted in bullets that were not of
uniform size or weight and did not have a point or
ogive, and thus would not feed through the
magazine.
For primers, they made a punch to
knock out the fired primer. The anvil was picked out
and saved. Then a drill rod was used to pound flat the
firing pin indentation. Sulfur was then mixed with
coconut shell carbon and some antimony powder, tamped
into the primer, and the anvil replaced (NOT for the
faint of heart!). The primer pocket crimp on the G. I.
brass was cut out with a pocket knife, then the case
was placed over the primer and a dowel placed in the
case and rapped with a mallet until the primer was
seated.
For powder, they took powder from
unexploded Japanese sea mines, then added pulverized
wood as a filler in a vain attempt to retard the
burning rate. The powder was then poured through a
funnel into the primed cases until "it looked like
enough."
The bullets were crimped into the
case mouths with a pair of pliers. Each round had to be
tried in a rifle, and if it didn't fit then it was
crimped again with pliers in various places until it
fit. This process was so laborious that sixty soldiers
worked full time on it and "never got better than an
average of 160 bullets a day," and at best only 80% of
the cartridges fired.
It worked to a degree, but that was
pathetic reloading. It does vividly illustrate
why reloading equipment is vital to survival in some
adverse situations!
If those guerrilla's had the
portable equipment listed in my booklet "Survival
Reloading," three soldiers could have produced
thousands of rounds of virtually perfect ammunition per
day. They could have used 32 S & W dies to neck
size and reload .303 British, 7.7 Jap and 30
caliber cartridges when using .311 - .312 cast bullets,
and 32 ACP dies when reloading all .308 caliber
cartridges when using jacketed bullets. And if the
lower 3/8" or so of the seating dies was cut off, the
bullets could even be crimped in place. With a
set of 38 S&W dies, they could have reloaded for
every "38" caliber pistol cartridge available in those
days. With proper bullet molds, they could have
had respectable velocity combined with smooth feeding
and excellent accuracy.
For powder they could have burned
1.0 cc of the mine powder, timed it, and then burned
1.0 cc of Red Dot, Herco and 4895 (about the same as
any military rifle cartridge powder), then used the
"minimum" reloading data for a powder close to the
burning rate of the powder they could find not ideal
or even recommended, but far better than merely
guessing and blowing up rifles.
This page is a work in progress and
will be completed as time permits.